Onboarding relies on mentorship, with unpredictable results.
Training requires constant supervision from senior staff. Paper SOPs are hard to follow and offer no real-time error correction. --- Mentorship drains senior staff's time, hurting their own productivity.
02 — follow
Zero visibility into SOP compliance.
Missed steps, wrong sequences, and non-standard actions are only caught after defects occur—forcing supervisors to rely on manual floor audits. --- Manual floor walks only catch snapshots, leaving blind spots across shifts.
03 — data
Bottlenecks identified by guesswork, not hard data.
Workstation bottlenecks, error-prone steps, and cycle-time variances are managed by intuition rather than real data. --- Manual time studies are costly and limited to spot checks, making process optimization hard to target.
Rapid product turns trigger relentless SOP updates. Every NPI needs engineering support to reconfigure. --- High deployment costs and rigid architectures result in low adoption.
Dual-purpose system: Virtual trainer and real-time auditor.
A single SOP configuration profile powers both operator guidance and compliance validation.
Step-by-step instruction
Learning Mode plays pre-recorded step-by-step demos; switch to Live Detection Mode with one click for hands-on practice and automated accuracy validation.
Real-time monitoring
Step-by-step validation detects skipped steps, sequence errors, and timeouts. Supports intranet video streaming for remote browser monitoring.
Report review
Four KPI reports—Cycle Time, Stage Duration, Error Frequency, and Time Variance—for fast bottleneck and capacity analysis.
Switch between two modes with one click。Learning Modeplays intuitive step-by-step demo videos；whileLive Detection Modelets operators practice immediately with automated error checking. With bilingual support (EN/TC), new hires can train independently without requiring direct supervision.
02 / Real-time monitoring · Live Detection
Full shop-floor visibility directly from your browser.
Real-time compliance monitoring logs every operator action. Stream live line feeds to any browser to eliminate manual floor walks while instantly flagging skipped steps, wrong sequences, and cycle timeouts.
03 / Report review · Analytics Reports
Throughput analytics: Drive decisions with hard data.
Four essential reports deliver the operational facts management needs.
1. Cycle Time Analysis : Track run counts, pass rates, and performance trends over time. 2. Stage Duration Analysis : Pinpoint bottlenecks using probability density distributions that visualize mean duration and process stability. 3. Error Analysis : Locate error-prone steps and categorize root causes, including retries, timeouts, sequence errors, and skipped steps. 4. Cycle-Time Variance Analysis : Compare step-by-step actuals against standard cycle times (searchable by SN or Session) to validate standard time accuracy.
04 / SOP management · SOP Editor
One unified platform for high-mix product lines.
Manage multiple SOPs in one place. Adjust sequences, timeout thresholds, demo videos, and inspection logic in a unified no-code editor—saved changes take effect instantly.
*Note: New parts are evaluated for rule-based AOI inspection first. AI is not mandatory for every step; model training is deployed only when AI delivers superior accuracy.
