Fully automatic screw locking (server-specific) solution

This solution is designed to improve server manufacturing efficiency and quality. It integrates advanced robotic arms and SECS/GEM protocols to achieve precise screw locking and production monitoring, reduce manual intervention, and is suitable for high-density server assembly. It ensures stability and consistency, optimizes processes and reduces costs, supports real-time data analysis, and meets high-standard requirements such as data centers, providing efficient solutions for smart manufacturing transformation.

EMS自動鎖螺絲

NT$0

Challenges in manufacturing of fully automatic screw locking (for servers only)

First, ensuring high-precision screw fastening is a core challenge, as even minor deviations can lead to loose screws or damage to high-value components 
Second, handling complex server structures requires flexible equipment to adapt to various board layouts and avoid interference. Maintaining consistency on high-speed production lines is challenging, as the effects of robot arm vibration and unstable screw feeding need to be overcome. 
In addition, adapting to the various screw specifications and torque requirements requires intelligent adjustment of the system. Environmental factors such as static electricity or dust may affect the locking quality and protective measures must be taken. 
Finally, seamless integration with the SECS/GEM protocol requires overcoming communication delays and data synchronization issues to ensure efficient collaboration between the production line and the MES system. These challenges require the manufacturing system to have high precision, adaptability, and intelligent control capabilities to achieve efficient and reliable server assembly. 

Solution Features

400mm deep hole automatic screw locking

The use of advanced robotic arms and sensing technology ensures precise screw locking to meet the needs of high-density server components.

Fully automatic flip screw locking

Increase the efficiency of locking and reduce the manual flipping process. Support multiple specifications of screws to meet different server assembly and customization requirements.

Torque monitoring and data upload to SECS/GEM

Through SECS/GEM protocol and data analysis, the locking process is monitored to quickly detect anomalies and optimize quality.

Efficient production

Reduce downtime and improve production capacity and operational efficiency through automatic feeding and intelligent maintenance.

Automatic simulation calculation

Through simple parameter settings and automatic simulation software, the conditions can be optimized to achieve the goal of high-precision locking of the tool at the fastest speed.

全自動鎖螺絲
Locking parameter setting

Locking parameter setting

Statistical analysis of locking

Statistical analysis of locking

即時圖形監控

Real-time graphic monitoring (2 channels)

- 機械手臂保養 維修服務5大特色 -

Robotic Arm Applications
經驗豐富

具備超過 10 年的機械 手臂服務經驗,累積超過 500 套以上手臂的應用機台,並持續追蹤售出機台的維修及售後服務。

專業優良
維修技師

We have ISO 9001 international quality management system certification, and our project management and engineering departments work together to ensure that every customer receives the best service.

Denso專用的
維修工具

與 Denso 合作多年,並榮獲 Denso Wave 最佳合作夥伴獎的肯定,定期保養維護以達維修手臂最佳品質。

收費合理且
維修速度快

維修機械手臂種類多元,檢修速度快,減少等待時間,且收費合理,符合客戶期望,驗收後更能享有三到六個月的保固,期間內若有任何問題皆可再回廠驗證。

機械手臂
備品充足

維修室具備完善工作區域規劃,基礎零件備料充足,減少因等待更換零件到貨所消耗的時間,使客戶能在最短的時間內,拿到維修完成的 機械 手臂。 

此產品也應用於這些產業

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