Smart SOP Guardian - AI Operator Behavior Analysis System

AI computer vision judges operator actions as they happen.Check the line from a browser, coach new hires step by step, and get cycle-time data instead of gut feel.

AI computer vision judges operator actions in real time — remote line monitoring, plus a built-in coach that guides new operators. Shorter training cycles, fewer line walks, reliable and unbiased data insight.

Does your production line look like this?

High operational costs with unmeasurable ROI.

01 — Training

New hires learn from whoever's free, and nobody can prove it worked

Training a new operator ties up a supervisor or a senior operator. Paper work instructions are hard to follow — reading them doesn't mean the operator can do the job, and when they get it wrong, nobody corrects it on the spot.
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Your senior operators lose their own output to training time.

02 — Compliance

Nobody knows whether the SOP was actually followed

Missed steps, out-of-sequence operations, non-standard motions — most of the time you only trace them back after a quality escape. To see what's happening on the floor, a supervisor has to walk the line in person.
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A line walk is a snapshot. It can't cover every shift, every hour.

03 — Data

Bottlenecks are a gut feel, not a number

Which station is slowest, which step fails most often, how far actual cycle time drifts from standard time — most floor supervisors only have a rough impression.
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Manual time studies are expensive and sample-based, so improvement projects are hard to target.

04 — Changeover

High-mix, low-volume means every product needs its own SOP

Products change fast, so SOPs have to change with them.
Today, every new product introduction means calling an engineer to modify the system.
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High deployment cost, no flexibility to scale — so the system ends up unused.

One system: coach and auditor

The same SOP definition file drives both the training and the judgment.

Guided Training

Learning mode plays the pre-recorded demonstration video for that step. Switch back to live detection mode in one click to practice immediately, with the system judging whether the motion is correct.

Live Detection

Step-by-step judgment and logging. Detects missed steps, out-of-sequence operations, and step timeouts. Supports video streaming over the plant network — view remotely from any browser.

Analytics Reports

Four report types: total duration, step duration, error-by-step, and cycle time deviation — built for management-level capacity and bottleneck analysis.

SOP Management

Graphical editor: build or edit a process flow with no programming. Definition files are YAML, importable and exportable, with both Traditional Chinese and English fields.

01 / Guided Training

Give your senior operators their line time back

Two modes, one click apart. Learning mode plays the demonstration video for the current step — far more intuitive than a written work instruction. Switch to live detection mode and the operator practices right away, with the system judging each motion. Bilingual interface (English / Traditional Chinese) means a new hire can complete a full training round on their own, with nobody standing over them.

02 / Live Detection

See what's happening on the floor, from your browser

The software detects in real time whether an operator is following the SOP, and logs every result. Video streaming over the plant network lets you watch what an operator is doing from a browser — no walk to the floor required. Missed steps, wrong sequence, and timeouts are flagged the moment they happen.

03 / Analytics Reports

Capacity analysis: let the data make the case.

Four reports, each answering a question management actually asks.

1. Total duration analysis — How many runs in the period, what was the pass rate, and is the trend improving or degrading?
2. Step duration analysis — Which step is the bottleneck? Shown as a probability density distribution, so you see the mean and the stability at the same time.
3. Error-by-step analysis — Where do errors concentrate? Timeout-and-retry, timeout failure, out-of-sequence, or skipped.
4. Cycle time deviation analysis — For a single run, every step's actual duration against its configured standard time. Query by serial number or session to judge whether the standard time is realistic.

04 / SOP Editor

One system, many products

The system manages multiple SOPs. Adding or modifying a flow — step sequence, timeout thresholds, demonstration videos, judgment criteria — all happens in the same editor. No programming, and changes take effect on save.

*Note: For a new part, we first assess whether AOI-based judgment is sufficient — not every step needs AI. Where AI delivers the better result, model training is required first.

What You Can Do with Smart SOP Guardian ?

Operator motion monitoring on the line

Operator Action Monitoring

Production bottleneck analysis

Standard time validation

Fast SOP changeover for high-mix, low-volume lines

Remote line monitoring

Want to see how Smart SOP Guardian fits your line?

Tell us about your current situation. We'll assess feasibility with you and come back with an initial recommendation.

CONTACT US

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